Simulation development tools
Using state-of-the-art methods for device design and testing
System Efficiency at Different Friction Coefficients
Injection force is an essential characteristic for a dosing device. Ypsomed has developed its own mathematical model for evaluating the frictional efficiency of a dosing system. Using this model, we are able to find the best combination of design materials and forces early in development.![]()
Prototyping development tools
Latest technology for rapid prototyping and low volume manufacturing
The ability to quickly prepare prototype parts and devices at different stages during a project is central to device development. As a design progresses, the requirements on number and quality of prototypes evolves as well.
System Efficiency at Different Friction Coefficients used either directly or as a basis for further developments, in both cases leading to shorter timelines and ultimately cost efficiencies compared to a traditional bottom-up design approach. At Ypsomed, we have a series of technologies for preparing parts and devices depending on what is needed. Our rapid prototyping set-up is capable of delivering single parts within hours, while prototype tooling can be prepared within weeks to produce larger numbers of devices.
Usability and human factors engineering
Patient needs always in focus
During a device development process the patient continues to play a key role. That’s why Ypsomed brings usability aspects into focus: Can the patient perform all the necessary handling steps? Can the display be read? Answering these questions leads to
a clear result: Better quality of life for patients worldwide.
Once a new device concept has been created, we start development by defining the optimum ergonomic and visual design both by drawing on our own experience and by collaborating with experienced external design partners. Handling studies with specific patient groups enable us to detect any defects in terms of handling and ergonomics.
The new concept is then taken through development supported by our state of the art usability engineering process ensuring technical performance and patient safety.
Design for manufacture
Drawing on our experience
The development of a customer-specific injection device is a process that follows a tried-and-tested route. As early as the design and development phase, the most reliable and economic manufacturing process is being defined based on our experience with small and large scale manufacturing. Manufacturing is regarded not just as a process phase but is an integral part of the innovation cycle.
An example of design for manufacture, where two parts have been combined into one. Through the combination of the cartridge spring (1) and flange (2) in a single part, one tool can be saved and the number of assembly steps can be reduced. The two parts are separated during final assembly of the device.
